Stronger. Faster. Smarter Manufacturing.
In industries where precision, strength, and consistency are non-negotiable, cold forging has emerged as a game-changing manufacturing process — especially for fasteners used in automotive and industrial applications. At Three Sixty Industries (TSI), we’ve built our core expertise around this very process, and here’s why we believe cold forging is the future of fastener manufacturing.
What is Cold Forging?
Cold forging is a process of shaping metal at room temperature using high-pressure dies. Unlike hot forging, where material is heated before forming, cold forging retains the material’s internal grain structure, resulting in parts that are not only stronger but also more dimensionally accurate.
Key Advantages of Cold Forged Fasteners
1. Superior Strength & Durability
Because cold forging compresses the metal without heating it, the grain flow follows the shape of the part — enhancing mechanical strength, fatigue resistance, and longevity.
2. Tighter Tolerances
Cold forged fasteners are more precise, often achieving tolerances as low as ±0.05 mm. This is critical for applications like automotive engines, braking systems, and structural assemblies.
3. Cost Efficiency
Compared to machining or casting, cold forging offers significant material savings due to minimal waste and higher production speeds. At TSI, our clients have seen up to 40% cost reduction when converting from machining to forging.
4. Higher Production Rates
The cold forging process is faster, making it ideal for mass production of standardized parts without compromising on quality. It also reduces the need for extensive secondary operations like machining or grinding.
5. Environmentally Friendly
With lower energy consumption (no heating involved) and reduced scrap generation, cold forging is a more sustainable manufacturing choice — aligning with modern ESG goals.
Applications Across Industries
Cold forged fasteners are widely used in automotive, industrial machinery, electrical components, and increasingly in aerospace and defence applications. From engine bolts to seat belt anchors, the reliability of cold forged components makes them ideal for critical-use environments.
TSI’s Commitment to Cold Forging Excellence
At Three Sixty Industries, cold forging isn’t just a process — it’s our core capability. With advanced simulation software, in-house toolroom, and 35+ years of forging expertise, we’re equipped to deliver high-performance fasteners built to exacting standards.
Ready to explore how cold forging can improve your product quality and bottom line?
Let’s talk — our engineering team can evaluate your components for conversion and help you unlock better performance at lower cost.
